Automatic Tomato Ketchup Production Line ​6.5 Tons Per Hour

Place of Origin china
Brand Name sss
Model Number customized
Product Details
Item Name ​6.5tons Per Hour Raw Tomato Automatic Tomato Ketchup Production Line Machines Inout Fresh Tomato
Output Tomato Krtchup Capacity 6.5t/h
Feature Turnkey Project Product Packing Bag, Bottle
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​6.5t/H Tomato Ketchup Production Line

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Aseptic Tomato Ketchup Production Line

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Fresh Tomato Ketchup Processing Line

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Product Description

 

6.5tons per hour raw tomato automatic tomato ketchup production line machines

 

6.5tons per hour raw tomato automatic tomato ketchup production line machines consists of tomato pretreatment unit, mashing and concentrating unit, packing unit and control system.

 

Automatic Tomato Ketchup Production Line ​6.5 Tons Per Hour 0

11
Vacuum Concentrator Evaporator
Ø Rated capacity: 5000L/h;
Ø The special equipment for jam concentration fully absorbs Italian technology, suitable for the characteristics of heat-sensitive
and high-viscosity materials of fruit juice, and can be continuously concentrated under vacuum conditions;
Ø The main unit is composed of multiple sets of heaters, multiple sets of evaporation chambers, water ring vacuum units,
multi-stage water pumps, water tanks, circulating pumps, discharge pumps, concentration refractometers and operating consoles;
Ø Rated evaporation capacity: 4000kg/h (water evaporation meter);
Ø Falling film circulating type, multi-effect evaporation (multi-stage structure);
Ø Vacuum degree: 90KPa;
Ø Evaporation temperature: 48-78℃;
Ø Heating temperature: 65-80℃;
Ø The feed concentration is 4.5-10.5Brix,
Ø Export finished product concentration is 28-30Brix;
Ø Circulating cooling water volume: 100 tons/h (inlet water temperature 32℃);
Ø Water supply: 5 tons/h (inlet water temperature 32℃);
Ø Condensate tank liquid level automatic control;
Ø Steam valve group: globe valve, pressure reducing valve, regulating valve, steam trap, filter, etc.
Ø Japan Alto Online Sugar Meter
Ø The part in contact with the material is SUS304 stainless steel
Ø Condenser and operating platform are made of carbon steel and are treated with anti-rust coating;
Ø Contains 2 sets of circulating volume control pneumatic valves, 2 sets of variable frequency speed regulating starch pumps, 1
set of cooling multi-stage water pumps, 4 sets of circulating pumps, 2 sets of discharge pneumatic F-type control valves, and a
set of other auxiliary accessories;
Ø 1 set of temperature controller;
Ø 1 set of vacuum sensor
Ø 3 sets of automatic liquid level control (differential pressure transmission - negative pressure type)
Ø Installed capacity: 150KW
Ø Dimensions: about 8000*6000*9000mm (L*W*H)
Ø The cabinet of the electrical control cabinet is made of SUS304 stainless steel;
Ø Dimensions: 900*500*1800 (L*W*H);
Ø Implement system material transmission, liquid level control, concentration control, signal conversion and other controls;
Ø Electronic components use the same brands as Omron, Mitsubishi and Siemens;
12
cache jar
Ø Capacity: 3000L
Ø 304 stainless steel material, wall thickness 3mm,
Ø Upper and lower cone-bottom structure, equipped with ladder;
Ø Central paddle stirring
Ø The outer surface adopts 2B board;
Ø High and low liquid level control;
Ø Conical top and cone bottom structure, including manhole, breathable cap, cleaning ball, water inlet, material inlet and outlet,
Ø The inlet and outlet adopt anti-foam structure;
13
screw pump
Ø Output: 6.5T/h;
Ø Power:7.5kw
Ø Dimension:2200*800*600mm
14
Aseptic casing sterilizer
Ø Output: 1.2T/h;
Ø It is produced and manufactured by Aideke's patented technology, which is the leading special sterilizer for high-viscosity
materials in China. It is mainly composed of a casing heat exchanger, a continuously variable transmission pump, a retainer, a
closed water bucket, a plate type superheated water heat exchanger, and a controller. The process of the equipment is as follows:
Ø Material inlet temperature 40℃~50℃
Ø Material outlet temperature is less than 40℃
Ø Sterilization temperature 95℃~121℃
Ø Sterilization time 15S
Ø Cooling water temperature <30℃
Ø Cooling water consumption: 30 tons/hour, water temperature is less than 32 degrees Celsius;
Ø Steam consumption: 500KG/H,
Ø Compressed air; 0.5m3/min
Ø Installed capacity: 11.5KW,
Ø One set of screw pump with adjustable speed
Ø One CIP pump
Ø Pre-material buffer tank with stirring
Ø Superheated water heating plate, sealed water tank with sterilization pump
Ø Siemens PLC, Siemens touch screen
Ø Schneider, Omron low-voltage electrical appliances
Ø AirTAC pneumatic components
Ø ØJapan Fuji temperature controller, domestic high-quality sensor
Ø Steam valve group: globe valve, pressure reducing valve, regulating valve, steam trap, filter, etc.
15
BIB Aseptic Casing Sterilizer
Ø Output: 0.2T/h;
Ø It is produced and manufactured by Aideke's patented technology, which is the leading special sterilizer for high-viscosity
materials in China. It is mainly composed of a casing heat exchanger, a continuously variable transmission pump, a retainer, a
closed water bucket, a plate type superheated water heat exchanger, and a controller. The process of the equipment is as follows:
Ø Material inlet temperature 40℃~50℃
Ø Material outlet temperature is less than 40℃
Ø Sterilization temperature 95℃~121℃
Ø Sterilization time 15S
Ø Cooling water temperature <30℃
Ø Cooling water consumption: 30 tons/hour, water temperature is less than 32 degrees Celsius;
Ø Steam consumption: 60KG/H,
Ø Compressed air; 0.5m3/min
Ø Installed capacity: 6.5KW,
Ø One set of screw pump with adjustable speed
Ø One CIP pump
Ø Pre-material buffer tank with stirring
Ø Superheated water heating plate, sealed water tank with sterilization pump
Ø Siemens PLC, Siemens touch screen
Ø Schneider, Omron low-voltage electrical appliances
Ø AirTAC pneumatic components
Ø Japan Fuji temperature controller, domestic high-quality sensor
Ø Steam valve group: globe valve, pressure reducing valve, regulating valve, steam trap, filter, etc.
16
Single head aseptic filling machine(big bag and BIB share)
Ø Output: 1-3T/h
Ø Online control with front-end sterilizer to realize CIP and SIP;
Ø This aseptic filling machine is mainly composed of aseptic filling head (1 piece), operating system, man-machine control system,
weight measurement and workbench. The packaging bag adopts aluminum-plastic composite aseptic bag, and the whole process is
carried out in a sterile environment. The main features are as follows:
Ø Human-machine interface control, real-time display and control of weight;
Ø Equipped with manual and automatic control systems;
Ø Automatic weight measurement deviation is 1-2%;
Ø Can be linked with the sterilizer to do CIP and SIP;
Ø To achieve the purpose of aseptic filling, the final product can be stored for 18 months at normal temperature;
Ø Filling range: 1L~220L
Ø The unique design of the filling chamber avoids dripping of condensed water;
Ø Working temperature: +99℃
Ø Power: 0.5KW;
Ø Independent control system; Siemens PLC, touch screen
Ø Siemens PLC S7-200;
Ø Siemens touch screen;
Ø Temperature sensor;
Ø Electronic components Schneider/Omron and other international brands;
Ø Pneumatic components Taiwan AirTAC;