Automatic Tomato Ketchup Production Line ​6.5 Tons Per Hour

11

Vacuum Concentrator Evaporator

Ø Rated capacity: 5000L/h;
Ø The special equipment for jam concentration fully absorbs Italian technology, suitable for the characteristics of heat-sensitive
and high-viscosity materials of fruit juice, and can be continuously concentrated under vacuum conditions;
Ø The main unit is composed of multiple sets of heaters, multiple sets of evaporation chambers, water ring vacuum units,
multi-stage water pumps, water tanks, circulating pumps, discharge pumps, concentration refractometers and operating consoles;
Ø Rated evaporation capacity: 4000kg/h (water evaporation meter);
Ø Falling film circulating type, multi-effect evaporation (multi-stage structure);
Ø Vacuum degree: 90KPa;
Ø Evaporation temperature: 48-78℃;
Ø Heating temperature: 65-80℃;
Ø The feed concentration is 4.5-10.5Brix,
Ø Export finished product concentration is 28-30Brix;
Ø Circulating cooling water volume: 100 tons/h (inlet water temperature 32℃);
Ø Water supply: 5 tons/h (inlet water temperature 32℃);
Ø Condensate tank liquid level automatic control;
Ø Steam valve group: globe valve, pressure reducing valve, regulating valve, steam trap, filter, etc.
Ø Japan Alto Online Sugar Meter
Ø The part in contact with the material is SUS304 stainless steel
Ø Condenser and operating platform are made of carbon steel and are treated with anti-rust coating;
Ø Contains 2 sets of circulating volume control pneumatic valves, 2 sets of variable frequency speed regulating starch pumps, 1
set of cooling multi-stage water pumps, 4 sets of circulating pumps, 2 sets of discharge pneumatic F-type control valves, and a
set of other auxiliary accessories;
Ø 1 set of temperature controller;
Ø 1 set of vacuum sensor
Ø 3 sets of automatic liquid level control (differential pressure transmission - negative pressure type)
Ø Installed capacity: 150KW
Ø Dimensions: about 8000*6000*9000mm (L*W*H)
Ø The cabinet of the electrical control cabinet is made of SUS304 stainless steel;
Ø Dimensions: 900*500*1800 (L*W*H);
Ø Implement system material transmission, liquid level control, concentration control, signal conversion and other controls;
Ø Electronic components use the same brands as Omron, Mitsubishi and Siemens;

12

cache jar

Ø Capacity: 3000L
Ø 304 stainless steel material, wall thickness 3mm,
Ø Upper and lower cone-bottom structure, equipped with ladder;
Ø Central paddle stirring
Ø The outer surface adopts 2B board;
Ø High and low liquid level control;
Ø Conical top and cone bottom structure, including manhole, breathable cap, cleaning ball, water inlet, material inlet and outlet,
Ø The inlet and outlet adopt anti-foam structure;

13

screw pump

Ø Output: 6.5T/h;
Ø Power:7.5kw
Ø Dimension:2200*800*600mm

14

Aseptic casing sterilizer

Ø Output: 1.2T/h;
Ø It is produced and manufactured by Aideke's patented technology, which is the leading special sterilizer for high-viscosity
materials in China. It is mainly composed of a casing heat exchanger, a continuously variable transmission pump, a retainer, a
closed water bucket, a plate type superheated water heat exchanger, and a controller. The process of the equipment is as follows:
Ø Material inlet temperature 40℃~50℃
Ø Material outlet temperature is less than 40℃
Ø Sterilization temperature 95℃~121℃
Ø Sterilization time 15S
Ø Cooling water temperature <30℃
Ø Cooling water consumption: 30 tons/hour, water temperature is less than 32 degrees Celsius;
Ø Steam consumption: 500KG/H,
Ø Compressed air; 0.5m3/min
Ø Installed capacity: 11.5KW,
Ø One set of screw pump with adjustable speed
Ø One CIP pump
Ø Pre-material buffer tank with stirring
Ø Superheated water heating plate, sealed water tank with sterilization pump
Ø Siemens PLC, Siemens touch screen
Ø Schneider, Omron low-voltage electrical appliances
Ø AirTAC pneumatic components
Ø ØJapan Fuji temperature controller, domestic high-quality sensor
Ø Steam valve group: globe valve, pressure reducing valve, regulating valve, steam trap, filter, etc.

15

BIB Aseptic Casing Sterilizer

Ø Output: 0.2T/h;
Ø It is produced and manufactured by Aideke's patented technology, which is the leading special sterilizer for high-viscosity
materials in China. It is mainly composed of a casing heat exchanger, a continuously variable transmission pump, a retainer, a
closed water bucket, a plate type superheated water heat exchanger, and a controller. The process of the equipment is as follows:
Ø Material inlet temperature 40℃~50℃
Ø Material outlet temperature is less than 40℃
Ø Sterilization temperature 95℃~121℃
Ø Sterilization time 15S
Ø Cooling water temperature <30℃
Ø Cooling water consumption: 30 tons/hour, water temperature is less than 32 degrees Celsius;
Ø Steam consumption: 60KG/H,
Ø Compressed air; 0.5m3/min
Ø Installed capacity: 6.5KW,
Ø One set of screw pump with adjustable speed
Ø One CIP pump
Ø Pre-material buffer tank with stirring
Ø Superheated water heating plate, sealed water tank with sterilization pump
Ø Siemens PLC, Siemens touch screen
Ø Schneider, Omron low-voltage electrical appliances
Ø AirTAC pneumatic components
Ø Japan Fuji temperature controller, domestic high-quality sensor
Ø Steam valve group: globe valve, pressure reducing valve, regulating valve, steam trap, filter, etc.

16

Single head aseptic filling machine(big bag and BIB share)

Ø Output: 1-3T/h
Ø Online control with front-end sterilizer to realize CIP and SIP;
Ø This aseptic filling machine is mainly composed of aseptic filling head (1 piece), operating system, man-machine control system,
weight measurement and workbench. The packaging bag adopts aluminum-plastic composite aseptic bag, and the whole process is
carried out in a sterile environment. The main features are as follows:
Ø Human-machine interface control, real-time display and control of weight;
Ø Equipped with manual and automatic control systems;
Ø Automatic weight measurement deviation is 1-2%;
Ø Can be linked with the sterilizer to do CIP and SIP;
Ø To achieve the purpose of aseptic filling, the final product can be stored for 18 months at normal temperature;
Ø Filling range: 1L~220L
Ø The unique design of the filling chamber avoids dripping of condensed water;
Ø Working temperature: +99℃
Ø Power: 0.5KW;
Ø Independent control system; Siemens PLC, touch screen
Ø Siemens PLC S7-200;
Ø Siemens touch screen;
Ø Temperature sensor;
Ø Electronic components Schneider/Omron and other international brands;
Ø Pneumatic components Taiwan AirTAC;